TAPERED THREAD EM GAP SUB SELF-ALIGNING MEANS AND METHOD

A generally three-part EM gap sub comprising a first conductive cylinder incorporating a male tapered threaded section, a second conductive cylinder incorporating female tapered threaded section, both axially aligned and threaded into each other is described. One or both tapers incorporate slots whereby non-conductive inserts may be placed before assembly of the cylinders. The inserts are designed to cause the thread roots, crests and sides of the tapered sections of both cylinders to be spatially separated. The cylinders can be significantly torqued, one into the other, while maintaining an annular separation and therefore electrical separation as part of the assembly procedure. The co-joined coaxial cylinders can be placed into an injection moulding machine wherein a high performance thermoplastic is injected into the annular space, thereby forming both an insulative gap (the third part) and a strong joint between the cylinders in the newly created EM gap sub.