METHOD TO UPGRADE HEAVY OIL IN A TEMPERATURE GRADIENT REACTOR (TGR)

A method of upgrading heavy oil in which the heavy oil is preheated to above a boiling point of water to remove water as steam and lighter fractions as vapours. The heavy oil passes downwardly through a series of sequential horizontal heat gradients in a temperature gradient reactor. A temperature of each sequential heat gradient progressively increases so that lighter fractions of the heavy oil vaporize with minimal cracking and heavier heavy oil fractions continue to fall by force of gravity downwards. As they pass through further sequential heat gradients of progressively increasing temperature, they tend to crack into lighter fractions in the presence of nascent hydrogen. Coke, formed from heavier heavy oil fractions generated and deposited on a fluidized catalytic bed a bottom of the temperature gradient reactor, is fluidized with superheated steam. The superheated steam generates the nascent hydrogen required to promote hydrogen reactions by indirect heated steam reforming and water-gas shift reactions.