CONTINUOUS SILICON CARBIDE WHISKER PRODUCTION

The invention features methods and apparatus for obtaining silicon carbide whiskers on a continuous basis. Rice hulls or other carbon and silicon containing feed materials are continuously fed to a conversion zone in an unagitated state in order to promote whisker growth. The conversion zone is cont...

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Bibliographische Detailangaben
Hauptverfasser: BEATTY, R.L., WYMAN,F.H
Format: Patent
Sprache:eng
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Beschreibung
Zusammenfassung:The invention features methods and apparatus for obtaining silicon carbide whiskers on a continuous basis. Rice hulls or other carbon and silicon containing feed materials are continuously fed to a conversion zone in an unagitated state in order to promote whisker growth. The conversion zone is continuously purged, preferably with an inert gas such as nitrogen. The purging gas is vented directly out of the conversion zone and carries away gaseous reaction products and impurities, prevents oxidation of the whiskers and keeps glasses from condensing and depositing on the furnace surfaces. The feed materials are fed in a dry state to the conversion zone in order to prevent erosion of the furnace walls. After conversion and cooling the whiskers are separated from the mass of particulate silicon carbide. The whiskers find use as reinforcements.