POROUS STRUCTURES PRODUCED BY ADDITIVE LAYER MANUFACTURING

A three-dimensional structure is disclosed that is formed when layers of a material are deposited onto a substrate and scanned with a high energy beam to at least partially melt each layer of the material. Upon scanning the layers at predetermined locations a first segment overlapping a second segme...

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Bibliographische Detailangaben
Hauptverfasser: MILLER, Brock, MISTRY, Amit, ESFORMES, Mark, ZAITSEV, Yuri, ROBINSON, Joseph, McCARTHY, Thomas Francis, STAMP, Robin, MARKEL, David, KLEIN, Robert
Format: Patent
Sprache:eng
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Beschreibung
Zusammenfassung:A three-dimensional structure is disclosed that is formed when layers of a material are deposited onto a substrate and scanned with a high energy beam to at least partially melt each layer of the material. Upon scanning the layers at predetermined locations a first segment overlapping a second segment and underlapping a third segment is formed. A method of facilitating bone ingrowth is also disclosed. FIGURE 5 FOR PUBLICATION Prepare a computer-generated component file including a porous CAD volume having a boundary having a predefined 191 portion Populate, by a processor, a space including the porous CAD volume with unit cells 192 Populate, by a processor, the unit cells with segment geometries to form a plurality of segment geometries including a first curvilinear segment overlapping a second segment 193 geometry Produce three-dimensional structure 194