Optimizing refinery hydrogen gas supply, distribution and consumption in real time

The present invention is directed to innovative and unique mathematical models that capture key constraints, process kinetics and control structures such that a wide envelope of hydrogen gas and associated light gas supply, distribution and use can be modeled. The present invention is also directed to a real time optimization (RTO) computer application for effective optimization of hydrogen and associated light gas supply and distribution and, thereby, consumption, in a refinery that employs said models and solves an objective function, as well as to a method and refinery using the same. The objective function can be an economic objective function such as the minimization of cost for hydrogen supply and distribution or the maximization of profit based on a valuation of products made by hydrogen consumers in the hydrogen system minus the corresponding cost of the hydrogen supply and distribution.