Experimental investigations on passive direct methanol fuel cell using variable membrane electrode assembly dynamic regions by altering gasket shapes

Purpose The purpose of this paper is to investigate the performance of Passive Direct Methanol Fuel Cell (PDMFC) experimentally using various Membrane Electrode Assembly (MEA) shapes such as square, rectangle, rhombus, and circle with equal areas and equal perimeters. The variation in MEA shape/size is achieved by altering gasket openings in the dynamic regions. Design/methodology/approach In the equal areas of MEA shapes, gasket opening areas of 1963.5 (+/−0.2) mm2 are used. Whereas in the equal perimeters of shapes, gasket opening perimeters of 157.1 (+/−0.2) mm are used. In this experimentation, Nickel-201 current collectors with 45.3% of circular openings are used on both the anode and cathode sides. The experiment is carried out at a 5 molar methanol concentration to find out the highest power density of the cell. Findings In the equal areas, among the shapes that are chosen for investigation, the square shape opening consisting of a perimeter of 177.2 mm has developed a maximum power density of 6.344 mWcm−2 and a maximum current density of 65.2 mAcm−2. Similarly, in equal perimeters, the rhombus shape opening with an area of 1400 mm2 has developed a maximum power density of 7.714 mWcm−2 and a maximum current density of 85.3 mAcm−2. Originality/value The novelty of this research work is instead of fabricating various shapes and sizes of highly expensive MEAs, the desired shapes and sizes of the MEA are achieved by altering gasket openings over dynamic regions to find out the highest power density of the cell.