Magneto-bioconvection flow of a casson thin film with nanoparticles over an unsteady stretching sheet

Purpose This paper aims to numerically investigate the two-dimensional unsteady laminar magnetohydrodynamic bioconvection flow and heat transfer of an electrically conducting non-Newtonian Casson thin film with uniform thickness over a horizontal elastic sheet emerging from a slit in the presence of viscous dissipation. The composite effects of variable heat, mass, nanoparticle volume fraction and gyrotactic micro-organism flux are considered as is hydrodynamic (wall) slip. The Buongiorno nanoscale model is deployed which features Brownian motion and thermophoresis effects. The model studies the manufacturing fluid dynamics of smart magnetic bio-nano-polymer coatings. Design/methodology/approach The coupled non-linear partial differential boundary-layer equations governing the flow, heat and nano-particle and micro-organism mass transfer are reduced to a set of coupled non-dimensional equations using the appropriate transformations and then solved as an nonlinear boundary value problem with the semi-numerical Liao homotopy analysis method (HAM).Validation with a generalized differential quadrature (GDQ) numerical technique is included. Findings An increase in velocity slip results in a significant decrement in skin friction coefficient and Sherwood number, whereas it generates a substantial enhancement in Nusselt number and motile micro-organism number density. The computations reveal that the bioconvection Schmidt number decreases the micro-organism concentration and boundary-layer thickness which is attributable to a rise in viscous diffusion rate. Increasing bioconvection Péclet number substantially elevates the temperatures in the regime, thermal boundary layer thickness, nanoparticle concentration values and nano-particle species boundary layer thickness. The computations demonstrate the excellent versatility of HAM and GDQ in solving nonlinear multi-physical nano-bioconvection flows in thermal sciences and furthermore are relevant to application in the synthesis of smart biopolymers, microbial fuel cell coatings, etc. Research limitations/implications The numerical study is valid for two-dimensional, unsteady, laminar Casson film flow with nanoparticles over an elastic sheet in presence of variable heat, mass and nanoparticle volume fraction flux. The film has uniform thickness and flow is transpiring from slit which is fixed at origin. Social implications The study has significant applications in the manufacturing dynamics of nano-bio-polymers and t