A review on the design and fabrication of polydimethylsiloxane thin-film composite membranes (TFCMs) for alcohol permselective pervaporation

Pervaporation-based membrane technology have gained increasing interest due to their energy efficiency and environmental sustainability. Polydimethylsiloxane (PDMS) thin-film composite membranes (TFCMs) have emerged as promising candidates for alcohol permselective applications. Compared to the development of pervaporation membrane for water purification, the optimization progress with the ethanol recovery membrane has been fairly slow and fails to meet requirements of bio-alcohol production. Despite the continuous efforts on membrane materials, the role of structural, physicochemical properties for the forming progress of selective layer on substrate is not a well-attended topic. This paper summarized the design and construction considerations of PDMS composite membranes for pervaporation from the viewpoint of the transport resistance model, including the effect of selective layer, support layer, and intermediate layer, to deeply understand and precisely regulate the preparation process. We high light the key role of crosslinking and spreading of PDMS on porous support layer in membrane fabrication. The structure-activity relationship between the separation performance of transport structure with the membrane solution properties, substrate pore structure, and the fabrication methods was discussed in detail. It was indicated that the challenges for the TFCMs applied on a pilot or industrial scale include the thickness control, coating and curing time optimization, and solvent issue. Finally, it was expected for further research to optimize the membrane fabrication process, develop novel advanced membrane materials and to explore complex and potential applications the new requirements in industry. •Advantages and fundamentals of PDMS TFCMs for pervaporation.•Design for alcohol permselective PDMS TFCMs using transport resistance model.•The role of crosslinking and spreading of PDMS on porous substrate in fabrication is highlight.•Fabrication methods of TFCMs for biofuels pervaporation and the advantages.•Production of pilot and industrial scale pervaporation composite membranes.