Numerical Study on Thermal-Hydraulic Performance of Printed Circuit Heat Exchangers during Natural Gas Trans-Critical Liquefaction

Printed Circuit Heat Exchangers (PCHEs) are considered an excellent alternative for the main cryogenic heat exchanger of Floating Liquefied Natural Gas (FLNG) facilities due to their compact structure and strong heat transfer performance. However, it is unclear how to configure the geometry of the PCHE channels to achieve its optimal performance in the trans-critical liquefaction process of natural gas (NG), which is critical for the main heat exchanger. In this paper, we numerically studied the thermal-hydraulic characteristics of PCHEs with different channel types under the specified condition. The results elucidate that all channels have an enhancement of heat transfer near the pseudo-critical point of NG. All the wavy channels could improve the heat transfer performance of PCHEs, where the trapezoidal channel achieves the largest promotion. Compared with the straight channel, the local heat transfer coefficient could be increased by up to 53% in the trapezoidal channel. Additionally, vortex appeared at the bends of the wavy channels, which greatly increase the local friction loss. Among several channels, the total pressure drop of zigzag, fillet and the sinusoidal channel was almost the same, while that of the trapezoidal channel was the largest. Furthermore, we compared the comprehensive performance of different types of channels and found that the benefit of heat transfer enhancement could not offset the penalty of flow deterioration. Our work provides important guidance for the design of PCHEs employed in FLNG.