Low-Cycle Fatigue and Fracture Behavior of Aluminized Stainless Steel AISI 321 for Solar Thermal Power Generation Systems

The microstructure, low-cycle fatigue property, and fracture behavior of as-received and aluminized steel were investigated at room temperature, respectively. The results reveal that the aluminized layer is mainly composed of three layers: (I) the external Al2O3 layer, (II) the transition Fe-Al mesophase layer, and (III) the diffusion layer with AlFe and AlCrFe phase. The microhardness of as-received steel lower than that of aluminized steel until the distance from aluminized layer is greater than 150 μm. Compared to the original steel, the aluminized steel exhibits lower stress amplitude and fatigue life, which is correlated to the surface integrity. According to the Coffin-Manson relationship, the fatigue-ductility coefficients for as-received and aluminized steel is 4.347 and 3.528, respectively. Fractographic analysis reveals that the fatigue cracks tend to nucleate at the coating and propagate through the grain boundaries apace.