Matching Quality Detection System of Synchronizer Ring and Cone

A synchronizer is a key component in automotive transmission. It is necessary to detect the matching quality between a synchronizer ring and cone. For this purpose, a friction torque based detection system of matching quality between a synchronizer ring and cone is designed in this paper. In the system, the acceptance criteria are established by the residual sum of squares (RSS), and the quality of the synchronizer is determined by measuring the friction torque and backup gap. This synchronizer ring and cone matching quality detection system has been implemented. The system is mainly used for quality detection of the synchronizer ring and cone in the automobile gearbox before packing. It improves the consistency of the synchronizer ring and synchronizer cone, which makes the synchronizer lighter and more reliable during shifting of the gearbox. According to market research, the system designed and implemented in this paper is advanced and original.