Numerical Analysis and Validation of an Optimized B-Series Marine Propeller Based on NSGA-II Constrained by Cavitation

Constantly growing environmental concerns focused on reducing pollution, in addition to rising fuel costs in recent years, have led the maritime industry to develop and implement fuel-saving solutions. Among them is the optimization of marine propeller efficiency, as marine propellers are a crucial part of ship’s propulsion system. During the initial design stage, selecting the optimal propeller is considered a multi-objective optimization process. This research focused on maximizing propeller open water efficiency, while minimizing engine brake power constrained by thrust and cavitation. Optimization was applied to Wageningen B-series propellers and conducted using the Non-Dominated Sorting Genetic Algorithm II (NSGA-II). The algorithm selected optimum parameters to create the propeller model, which was then evaluated numerically through computational fluid dynamics (CFD) with a multiple reference frame (MRF) and under the SST k-ω turbulence model, to obtain the open water hydrodynamic characteristics. In addition, the cavitation effect was evaluated using the Zwart–Gerber–Belamri cavitation model. The numerical model results were validated through comparison with open water experimental data from the Netherlands Ship Model Basin for the Wageningen B-series propellers. The results showed errors of 3.29% and 2.01% in efficiency under noncavitating and cavitating conditions, respectively. Correct performance of the functions was shown, based on neural networks trained to estimate thrust and torque coefficients instead of polynomials. The proposed optimization process and numerical model are suitable for solving multi-objective optimization problems in the preliminary design of fixed-pitch marine propellers.