Uranyl ammonium carbonate precipitation and conversion into triuranium octaoxide

Uranyl ammonium carbonate (AUC), with the chemical formula UO2CO3·2(NH4)2CO3, plays a crucial role in the wet conversion of uranium hexafluoride (UF6) into uranium dioxide (UO2) or triuranium octaoxide (U3O8) for nuclear fuel production, and is used in commercial and research reactors. In this study, the precipitation of AUC from uranyl fluoride (UO2F2) solution and its subsequent conversion into U3O8 powder were investigated. AUC precipitation was performed at uranium concentrations in UO2F2 solution of 80–120 gL-1, ammonium carbonate (NH4)2CO3 concentrations of 200–400 gL-1, and (NH4)2CO3 to U (C/U) ratios of 5–9. The conversion of AUC into U3O8 powder was studied and sintering of the U3O8 nuclear material derived from ammonium uranyl carbonate (ex-AUC U3O8) was conducted at temperatures of 1000–1800 °C. The kinetics of AUC precipitation from the UO2F2 solution were studied using fundamental kinetic equations, and the kinetics of AUC conversion into UO3 were examined using an isoconversion method based on the thermogravimetric analysis of AUC. The final product of U3O8 nuclear material was characterized using typical techniques, such as thermogravimetric analysis, X-ray diffraction, and scanning electron microscopy. This study provides valuable insights into the production and characterization of AUC and U3O8 nuclear materials, which are key materials in the nuclear fuel industry. The uranyl ammonium carbonate precipitation and conversion into triuranium octaoxide. [Display omitted] •Extensive research was conducted on the precipitation of AUC from UO2F2 solution and its subsequent conversion into U3O8.•The kinetics of both the AUC precipitation and the conversion into UO3 were carefully determined.•These studies aimed to produce high-density U3O8 nuclear material suitable for research reactors.