Gas exchange optimization in aircraft engines using sustainable aviation fuel: A design of experiment and genetic algorithm approach

•Achieve 1D + 3D coupled simulation of PV2S aircraft engine gas exchange.•A DoE and GA approach for high-altitude performance of PV2S aircraft piston engine.•High-altitude valve timing optimization by DoE and GA is realized.•Analyze the influence of valve overlap and duration angle at various altitudes.•Study high-altitude gas exchange performance with different conditions. The poppet valves two-stroke (PV2S) aircraft engine fueled with sustainable aviation fuel is a promising option for general aviation and unmanned aerial vehicle propulsion due to its high power-to-weight ratio, uniform torque output, and flexible valve timings. However, its high-altitude gas exchange performance remains unexplored, presenting new opportunities for optimization through artificial intelligence (AI) technology. This study uses validated 1D + 3D models to evaluate the high-altitude gas exchange performance of PV2S aircraft engines. The valve timings of the PV2S engine exhibit considerable flexibility, thus the Latin hypercube design of experiments (DoE) methodology is employed to fit a response surface model. A genetic algorithm (GA) is applied to iteratively optimize valve timings for varying altitudes. The optimization process reveals that increasing the intake duration while decreasing the exhaust duration and valve overlap angles can significantly enhance high-altitude gas exchange performance. The optimal valve overlap angle emerged as 93 °CA at sea level and 82 °CA at 4000 m altitude. The effects of operating parameters, including engine speed, load, and exhaust back pressure, on the gas exchange process at varying altitudes are further investigated. The higher engine speed increases trapping efficiency but decreases the delivery ratio and charging efficiency at various altitudes. This effect is especially pronounced at elevated altitudes. The increase in exhaust back pressure will significantly reduce the delivery ratio and increase the trapping efficiency. This study demonstrates that integrating DoE with AI algorithms can enhance the high-altitude performance of aircraft engines, serving as a valuable reference for further optimization efforts. [Display omitted]