Mechanical property of the shape memorable Ti–Zr–Nb–Sn alloy manufactured by in-situ alloying in directed energy deposition

Ni-free β-type Ti alloys have been developed to manufacture high-strength, low-elastic-modulus, shape-memorable medical, and non-toxic components. Because the machinability of these alloys is generally poor, processing via additive manufacturing is an important step in the development of order-made medical devices. Although many studies evaluated the mechanical properties of additively manufactured Ni-free β-type Ti alloys, investigation of their heterogeneous microstructure resulting from the rapid melting-solidification cycling has not been discussed yet. In this study, the role of a heterogeneous microstructure on the performance of an in-situ alloyed Ti–Zr–Nb–Sn alloy was investigated. The metastable and nanosized ω phase, which is initiated in the non-equilibrium environment, enhances the yield strength without severe ductility degradation. Additionally, deformation-induced martensitic transformation occurs near the unmelted particle/matrix interface, and this phase transformation not only contributes to transformation-induced plasticity but also provides a superelasticity to the present alloy. Although the remained partially melted particle induces a localized corrosion in the matrix, the present results show that the heterogeneous microstructure of the in-situ alloyed Ti–Zr–Nb–Sn alloy exhibits outstanding mechanical properties and superelasticity, which will be suitable to fabricate biomedical parts via additive manufacturing.