Application of phase field model coupled with convective effects in binary alloy directional solidification and roll casting processes

Based on the Kim-Kim-Suzuki (KKS) phase field model coupled with the thermodynamic parameters, the transformation process from columnar dendrites to equiaxed crystals during directional solidification of aluminium alloy was simulated, and the effects of phase field parameters on the growth morphology and dendrite segregation were discussed. Furthermore, considering the effect of the microcosmic flow field, the convection influence gradient term is introduced into KKS formula near the solid-liquid interface, and the phase field model considering flow field was applied to the inherent convective environment of the actual roll casting process, also the multiple dendrites growth behavior of magnesium alloy under the action of microscopic convection was further explored. When coupling calculation of microscopic velocity field and pressure field, the staggered grid method was used to deal with the complex interface. The combined solution of Marker in Cell (MAC) algorithm and phase field discrete calculation was realized. In order to further describe the influence of convection on the solidification process, the roll casting experiments are used to verify the impact growth of multiple dendrites under convection. The results show that the dendrites undergo solute remelting and the dendrites melt into equiaxed crystals, showing the phenomenon of Columnar to Equiaxed Transition (CET).