2nd generation PLA; Lactide formation directly from aqueous lactic acid

In order to develop a 2nd generation polylactic acid (PLA) process, lactide (LD) was synthesized directly from a commercially available 90% aqueous lactic acid (LA) solution. Experiments were conducted in an ordinary continuous flow fixed bed reactor. The reaction was carried out over various zeolites and γ-Al2O3 catalysts. Furthermore, the influence of pressure, temperature and water content in the inlet was studied. The highest LD selectivity of 98.9% was obtained using 90% LA and γ-Al2O3 as catalyst. In addition, it is concluded that LD yield increases when using highly concentrated LA oligomer with a minor amount of water. The catalysts were characterized by inductively coupled plasma atomic emission spectroscopy (ICP-AES), X-ray powder diffraction (XRD), nitrogen adsorption isotherms (BET), temperature programmed desorption of ammonia (NH3-TPD) and pyridine Fourier transformed infrared spectroscopy (Py-FTIR). [Display omitted] •Common industrial two step lactide production can be substitute by lactide formation directly from aqueous lactic acid.•Heterogeneous Lewis acid catalysts shows highest selectivities for the direct synthesis.•High Amounts of linear dimer lactoyllactic acid (L2A) and higer oligomers in the starting material accelerate LD synthesis.