Efficient Oil Removal of Polymer Flooding Produced Sewerage Using Super-Hydrophobic Mesh Filtration Method

During the past 20 years, polymer flooding has become a successful enhanced oil recovery (EOR) technique for mature reservoirs with high water cut and recovery percent around the world. However, the high bulk viscosity of polymer solutions could slow down the separation rate of the crude oil emulsion and make it difficult to treat the produced fluid. Consequently, the efficient removal of oil from the polymer flooding produced sewerage has still drawn significant concern. In this research, a high flux super-hydrophobic copper mesh was prepared using two-stage processes to treat the sewerage from polymer flooding. The surface of the super-hydrophobic mesh was characterized using various techniques including scanning electron microscope (SEM), OCA 20-contact angle goniometer, etc. Accordingly, the static contact angle of the super-hydrophobic copper mesh reached up to 165°. Moreover, the performances of the mesh were systematically evaluated under different internal and external factors such as oil to water volume ratio, polymer concentration, shear rate, and pH. The corresponding configuration and separation mechanisms are further explained in detail. The prepared superhydrophobic mesh can be a potential candidate for sewerage with both a polymer solution and crude oil.