Structural optimization of trays in bolt support systems

Fiber reinforced polymer (FRP) have the advantages of high strength, corrosion resistance, and low density, which are widely used to serve as tray products in bolt support systems. As a key component, the low mechanical load-bearing capacity of trays significantly limits their widespread application. Besides, there is no corresponding theoretical calculations and strength analysis methods for the structural design. The aim of this study is to optimize the tray structure and improve its load-bearing capacity. Through theoretical calculations and finite element numerical analysis, the effect of inner surface taper and stiffener height on the load-bearing capacity of the tray under the application of constant axial force is investigated. The results show that first of all, the larger the inner surface taper is, the better the load capacity of the tray. Second, the special-shaped truncated cone type displayed better load capacity than the stiffener tray. Third, the higher the design height of the stiffener is, the smaller the deformation and shear stress on the top of the inner surface of the tray, and better load capacity is achieved. We believe that this study provides theoretical guidance for the structural design of high-performance FRP trays.