Investigation of the mechanical work during ultrasonic fatigue loading using pulsed time‐resolved X‐ray diffraction

In the energy production and transportation industries, numerous metallic structures may be subjected to at least several billions of cycles, i.e. loaded in the very high cycle fatigue domain (VHCF). Therefore, to design structures in the VHCF domain, a reliable methodology is necessary. One useful quantity to characterize plastic activity at the microscopic scale and fatigue damage evolution is the mechanical work supplied to a material. However, the estimation of this mechanical work in a metal during ultrasonic fatigue tests remains challenging. This paper aims to present an innovative methodology to quantify this. An experimental procedure was developed to estimate the mechanical work from stress and total strain evolution measurements during one loading cycle with a time accuracy of about 50 ns. This was achieved by conducting time‐resolved X‐ray diffraction coupled to strain gauge measurements at a synchrotron facility working in pulsed mode (single‐bunch mode). The development of a time‐resolved X‐ray diffraction technique using synchrotron radiation in pulsed mode to estimate the stress and the mechanical work during an ultrasonic fatigue test is presented.