Unleashing the potential: SiOx@GNs composites for superior lithium-ion battery anodes

SiOx is commonly used in lithium-ion batteries because of its capacity and affordability, but it has issues with volume expansion and conductivity. Synthetic methods are crucial for achieving the desired microstructure and material properties. This study introduces a new technique, fluidized bed granulation, to produce SiOx@GNs composites. These composites have a core-shell structure with SiOx particles coated in graphene sheets, and high-energy vibration is used to create a SiOx-Fe structure on the surface. The graphene coating prevents volume expansion and enhances electron transfer. Real-time confocal imaging shows the charging and discharging process. Experiment results show that the SiOx@GNs electrode has a lower expansion rate of 53.60% compared to 73.04% for the SiO electrode, indicating improved electrochemical properties with the graphene coating. After 100 cycles at 2 C, SiOx@GNs demonstrate a reversible capacity of 1265.8 mA⋅h⋅g−1 and discharge capability at 7 C with a capacity of 1050 mA⋅h⋅g−1. The battery retains 90.21% of its capacity after 500 cycles at 0.5 C, showing potential as a LIB anode alternative with a unique structure for different energy storage materials. Fluidized bed granulation can aid in scaling up the use of SiOx anodes in lithium-ion batteries. [Display omitted] •Preparation of SiOx@GNs composites via fluidized bed for lithium-ion anodes.•High capacity SiOx@GNs composites with ≈1500 mA⋅h⋅g−1.•GNs coating improves electrical conductivity and stability of composite particles.•High-rate discharge capacity of 1050 mA⋅h⋅g−1 at 7 C.•High energy density (305 W⋅h/kg) and high cycle stability (90.21%) of full battery.