Analytical, Numerical and Experimental Analysis of a Positive Displacement Cam Mechanism—A Case Study

Cam mechanisms, covering a large structural variety, are widely used in machinery, mainly as components of automated systems. Their functioning behavior is affected by negative dynamic phenomena determined by specific high velocities and acceleration rates. Within the various types of research on the dynamic behavior of cam mechanisms, this study addresses the need to clarify the influence of geometrical parameters and technological conditions on some indicators of the jump phenomenon in contact loss for a cam-follower mechanism. This particularly developed case study referred to a mechanism with a profiled grooved disk cam and oscillating follower. To highlight the influence of the cam-follower contact elasticity on the jump phenomenon, two dynamic models were developed: one considering rigid elements in contact and the second considering elastic cam-follower contact. The models were tested within a virtually simulated experiment, and the numerical simulation results evidenced the influence of input factors like the applied load on the mechanism, the clearance in the cam-follower kinematic pair, and the rotational speed of the cam, and the inertia moment was reduced to the follower on some indicators of the jump phenomenon. Validation FEA and experiments were performed, proving the reliable appropriateness of the dynamic model based on elastic cam-follower contact.