Rotor design optimization of a 4000 rpm permanent magnet synchronous generator using moth flame optimization algorithm

The goal of this paper is to optimize the rotor design parameters of 4000 rpm permanent magnet synchronous generator. The factors namely embrace, offset, outer diameter, and magnet thickness are selected as the design parameters those will be optimized in order to hold the magnetic flux density (MFD) distribution and the flux density on stator teeth and stator yoke within a desirable range while maximizing efficiency. The numerical simulations are carried out in the Maxwell environment for this purpose. The mathematical relationships between the responses and the factors are then derived using regression modeling over the simulation data. Following the modeling phase, the moth flame optimization is applied to these regression models to optimize the rotor design parameters. The motivation is determining mathematical relation between the important design parameters of the high speed generator and the measured responses, when standard M530-50A lamination material is used and then to demonstrate the utility of MFO to the readers on this design problem. The optimum factor levels for embrace, offset, outer diameter, and magnet thickness are calculated as 0.68, 30, 161.56, and 8.92 respectively. Additionally, confirmations are done by using Maxwell and the efficiency is calculated as 94.85%, and magnetic distributions are calculated as 1.64, 0.26, and 0.93 Tesla for stator teeth flux density, stator yoke flux density, and MFD; respectively. The results show that the efficiency is maximized and the magnetic distributions are kept within an appropriate range.