Equilibrium Analysis and Simulation Calculation of Four-Star Type Crank Linkage Mechanism

Unbalanced inertia force is inevitably generated during the operation of crank linkage. It is one of the main excitation sources of air compressor vibration and the focus of managing air compressor vibration noise. In this regard, this paper studies the variation law of inertia force in the four-star type crank linkage mechanism. Certain balancing methods are used to reduce the unbalanced inertia force. Firstly, we present a comparison of perfect and partial balanced problems of crank linkage inertia forces. Then, using the ADAMS software multibody dynamics calculation method, the balancing mass is numerically calculated to optimize the design of the balancing mass for partial balancing of inertia force. Next, the influence law of piston mass asymmetry on the force of crankshaft revolving pair is studied. Lastly, two new types of four-star type crank linkage mechanism are proposed from the viewpoint of completely balanced inertia forces and moments of inertia. The results show that the perfectly balanced inertia force is better than the partially balanced inertia force in terms of a balancing effect. The parametric design of ADAMS software is more efficient and can get the best quality quickly. The design of perfectly balanced inertia force will increase the length and complexity of the crankshaft, while reducing the structural strength. The research results of this paper are important for improving the vibration damping performance of marine air compressors.