New blade tip-timing system for measuring rotor blade vibration of steam and gas turbines

One of the crucial issues regarding turbine maintenance is registering blade vibrations. These vibrations can cause serious damage to the engine. Turbine blade vibrations were measured during nominal speed as well as during run up and run down. A new, low cost Blade Tip Timing (BTT) is presented in this paper. It composes of two main modules: the FPGA unit and PC unit. The system is based on the TerasIC DE0-CV development board controlled by the Cyclone V 5CEBA4F23C7 chip. Units communicate via an Ethernet interface. The system measures a signal for every revolution as well as up to three signals coming from independent rotor blade sensors. The PC unit records these data in .csv files. The system can be adapted to process the signals of additional sensors. The measurements of the 1st stage compressor blade vibrations in an SO-3 engine prove that the system works correctly, with no data loss during transmission between system units, and compares well with other measurement systems as well as numerical results.