Mitigating anode/electrolyte interfacial Ni diffusion by a microwave sintering method for proton-conducing solid oxide fuel cells

[Display omitted] •The diffusion of Ni from the anode to the electrolyte is revealded for H-SOFC.•The diffused Ni has significnalty influeced the performance of fuel cells.•Microwave sintering can mitigate the Ni diffusion at the interface.•Better performance is obtained with the microwave sintered fuel cell. Although Ni-based anodes are commonly employed in proton-conducting solid oxide fuel cells (H-SOFCs), interfacial diffusion of Ni from the anode to the electrolyte is difficult to avoid, resulting in lower electrolyte and fuel cell performance. In this study, the electrolyte/anode half-cells are co-sintered using a microwave sintering process, providing a lower co-sintering temperature than the standard sintering approach. The lower co-sintering temperature minimizes Ba-evaporation at the electrolyte and mitigates anode/electrolyte interfacial Ni diffusion, resulting in decreased electrolyte and interfacial polarization resistance. The microwave-sintered cell outperforms the traditionally sintered cell in electrochemical performance, with higher fuel cell performance and lower cell resistances. Furthermore, the improved interfacial condition improves the fuel cell's long-term durability, allowing the cell to operate for 200 h without detectable degradation. This study presents an intriguing and simple way to reduce anode/electrolyte interfacial Ni diffusion, which improves fuel cell output and operational stability.