Robust Three‐Component Elastomer–Particle–Fiber Composites with Tunable Properties for Soft Robotics

Materials with tunable properties, especially dynamically tunable stiffness, have been of great interest for the field of soft robotics. Herein, a novel design concept of robust three‐component elastomer–particle–fiber composite system with tunable mechanical stiffness and electrical conductivity is introduced. These smart materials are capable of changing their mechanical stiffness rapidly and reversibly when powered with electrical current. One implementation of the composite system demonstrated here is composed of a polydimethylsiloxane (PDMS) matrix, Field's metal (FM) particles, and nickel‐coated carbon fibers (NCCF). It is demonstrated that the mechanical stiffness and the electrical conductivity of the composite are highly tunable and dependent on the volume fraction of the three components and the temperature, and can be reasonably estimated using effective medium theory. Due to its superior electrical conductivity, Joule heating can be used as the activation mechanism to realize ≈20× mechanical stiffness changes in seconds. The performance of the composites is thermally and mechanically robust. The shape memory effect of these composites is also demonstrated. The combination of tunable mechanical and electrical properties makes these composites promising candidates for sensing and actuation applications for soft robotics. Herein, a novel design concept of robust three‐component elastomer–particle–fiber composite system with tunable mechanical stiffness and electrical conductivity for soft robotics applications is introduced. These elastomeric smart materials containing low melting point alloy (LMPA) particles and conductive fibers are capable of changing mechanical stiffness rapidly and reversibly when activated with portable power supplies.