Class II (three-layer system) phenomenological model based on limiting current density and dynamic chelation chemistry for separation of rare earth elements using electrodialysis

This paper presents an in-depth investigation into the optimization of rare earth element (REE) separation through electrodialysis, leveraging a newly developed Class II phenomenological model. This study explores the pivotal roles of the HEDTA/Nd molar ratio and pH of feed solution on enhancing the separation efficiency of neodymium (Nd) and praseodymium (Pr) from lanthanum (La) and cerium (Ce). By integrating expanded Nernst-Planck equations and the concept of limiting current density, the model offers a sophisticated understanding of ion transport dynamics and the impacts of concentration polarization. Experimental validation confirms the model’s predictive accuracy, demonstrating its practical applicability for industrial-scale operations. The research delineates how operational parameters such as chelating agent concentration and pH critically influence the purity and yield of separated REEs. The dynamic nature of chelation chemistry is also examined, highlighting its evolution during the electrodialysis process and its effect on the system’s overall performance. Key findings illustrate that lower HEDTA/Nd molar ratios significantly enhance the purity of Nd + Pr by minimizing the chelation of La and Ce, thus facilitating their migration to the concentrate compartment. Conversely, higher ratios maximize yield by retaining more Nd + Pr in the feed compartment. This dual approach allows for optimized separation based on specific industrial requirements. The outcomes of this study not only advance the field of REE separation but also provide a framework for further research into more efficient and sustainable extraction methods. The developed model and its validation represent a step forward in the practical application of electrodialysis in REE processing, offering substantial benefits for the critical materials sector.