Overlap Detection in 2D Amorphous Shapes for Paper Optimization in Digital Printing Presses

Paper waste in the mockups design with regular, irregular, and amorphous patterns is a critical problem in digital printing presses. Paper waste reduction directly impacts production costs, generating business and environmental benefits. This problem can be mapped to the two-dimensional irregular bin-packing problem. In this paper, an iterated local search algorithm using a novel neighborhood structure to detect overlaps between amorphous shapes is introduced. This algorithm is used to solve the paper waste problem, modeled as one 2D irregular bin-packing problem. The experimental results show that this approach works efficiently and effectively to detect and correct the overlaps between regular, irregular, and amorphous figures.