Winding MMF and PM MMF Analysis of Axial-Flux Machine with Multi-Phase and Multi-Layer Winding

According to star graph and winding distribution, winding MMFs of three kinds of 12-slot/10-pole multi-phase and multi-layer winding layout are analyzed by the improved winding function method. Analysis results show that multi-phase and multi-layer winding can suppress even order and (12n ± 1) order harmonics, thereby reducing the eddy-current loss in PMs. Based on the unfolded LPMSM model, rotor MMF, air gap flux density, and no-load back-EMF are analyzed by the analytical permeance function method, which is validated by Teslameter and no-load experiment. Winding MMF is validated by FEM. An axial-flux integrated starting/generator (ISG) with double-three-phase four-layer (DTP-FL) winding, segmented armature and PM, and centrifugal fan is designed and manufactured. The no-load and load test with two groups of resistance established has validated the reasonability of the mentioned method. Experiments show that the axial-flux ISG prototype can run at a relative temperature rise.