Optimizing thermocouple’s ZT through design innovation

This work demonstrates that in parallel with the one existed at high doping concentration, there also exists an optimal combination of the transport properties of a thermoelectric material at low doping concentration as the curve of the relation between electrical conductivity and doping concentration is rigidly shifted toward that direction without disturbing the Seebeck coefficient and the thermal conductivity. Based on this finding, a new thermocouple design that uses low doping legs and high doping semiconductors as the external carrier injectors surrounding the legs is developed. The analytical model developed for the new thermocouple indicated that its efficiency and power output could be more than tripled as compared to those of the original design. A single thermocouple made of Silicon semiconductors was simulated numerically using different sets of input parameters. The results showed that the density of the externally injected carriers played a significant role in enhancing the thermocouple’s efficiency and power output.