Thermal Performance Analysis of Aluminum Alloy Phase Change Panels for Regions with Hot Summers and Warm Winters

Utilizing phase change materials (PCMs) in passive energy-saving wall panels to regulate indoor temperatures during hot seasons can improve people’s thermal comfort and reduce the energy consumption of air conditioning systems. This study is based on the hot summer and warm winter climatic characteristics of Hainan. According to local meteorological data and residents’ living habits, a suitable phase change temperature of approximately 28 °C was determined. A composite PCM of paraffin and stearic acid n-butyl ester was prepared and tested for thermal performance. Encased in an aluminum box with non-penetrating aluminum rods to enhance heat transfer, the phase change panel was applied to the inner side of exterior walls. Thermal tests demonstrated that increasing the mass ratio of stearic acid n-butyl ester to paraffin lowers the melting point and latent heat. At a 3:7 mass ratio, the melting point of the composite PCM was 28.30 °C, and the latent heat was 128.26 J/g. The 20 mm thick panel maintained a stable phase change process, with unheated surface temperatures between 28 °C and 29 °C for up to 180 min. Compared to panels without aluminum rods, those with rods exhibited a 20% longer phase change time, extended heat transfer paths, and reduced liquid-phase convective heat transfer rates, demonstrating improved PCM utilization. Therefore, the phase change panel with non-penetrating aluminum rods exhibits excellent insulation and temperature control properties.