Digitalized Optical Sensor Network for Intelligent Facility Monitoring

Due to their inherent advantages, optical fiber sensors (OFSs) can substantially contribute to the monitoring and performance enhancement of energy infrastructure. However, optical fiber sensor systems often are standalone solutions and do not connect to the main energy infrastructure control systems. In this paper, we propose a solution for the digitalization of an optical fiber sensor system realized by the Open Platform Communications Unified Architecture (OPC UA) protocol and the Internet of Things (IoT) platform Insights Hub. The optical fiber sensor system is based on bidirectional incoherent optical frequency domain reflectometry (biOFDR) and is used for the interrogation of fiber Bragg grating (FBG) arrays. To allow for an automated sensor identification and thus measurement procedure, an optical sensor identification marker based on a unique combination of fiber Bragg gratings (FBGs) is established. To demonstrate the abilities of the digitalized sensor network, a field test was performed in a power plant test facility of Siemens Energy. Temperature measurements of a packaged FBG sensor fiber were performed with a portable demonstrator, illustrating the system’s robustness and the comprehensive data processing stream from sensor value formation to the cloud. The realized network services promote sensor data quality, fusion, and modeling, expanding opportunities using digital twin technology.