Development of biodegradable film from cactus (Opuntia Ficus Indica) mucilage loaded with acid-leached kaolin as filler

Nowadays, substituting petroleum-based plastics with biodegradable polymers made from polysaccharides loaded with various reinforcing materials has recently gained attention due to the impact of conventional plastics wastes. In this study, polysaccharidic mucilage from Ethiopian cactus (Opuntia Ficus Indica) was derived using microwave-assisted extraction technique to develop biodegradable polymers that were inexpensive, readily available, simple to make, and ecofriendly. The effect of microwave power 300–800 W, solid-liquid (cactus-sodium hydroxide solution) ratio 1:5–1:25, sodium hydroxide concentration 0.1–0.8 mol/L, and extraction time 2–10 min on mucilage extraction were studied and the maximum yield of mucilage was attained at optimized parameters of 506 W, 1:20, 0.606 mol/L, and 9.5 min, respectively. Biodegradable polymers made with mucilage alone have poor mechanical characteristics and are thermally unstable. Thus, to overcome the stated problems, glycerol as a plasticizer and acid-leached kaolin crosslinked with urea as a reinforcing material were used. Moreover, the effect of acid-leached kaolin and glycerol on the physico-chemical properties of the films was studied, and a maximum tensile strength of 6.74 MPa with 18.45 % elongation at break, thermally improved biodegradability of 26 %, were attained at 10 % acid-leached kaolin and 20 % glycerol crosslinking with 2 % urea. But the maximum degradability of 53.5 % was attained at 30 % glycerol content. The control and reinforced biodegradable films were characterized using TGA, FTIR, SEM, and XRD to determine the thermal, functional group, morphology, and crystallinity of the bioplastics, respectively. These biodegradable plastics may be used for packaging application. [Display omitted] •Mucilage based Biodegradable films reinforced with acid leached-kaolin have been prepared.•Mucilage has been extracted by using micro wave assisted extraction technique.•Reinforcing material improves the mechanical and thermal properties of the film.•The process variables on mucilage extraction was optimized.