Polypyrrole-wool composite with electrical heating properties fabricated via layer-by-layer method

This study presents the development of conductive polymer-textile composites with outstanding electric heating properties achieved through the in-situ polymerization of polypyrrole on wool-felt fabrics, renowned for their superior thermal insulation. Employing successive layer-by-layer (LBL) cycles facilitated precise control over the uniform deposition of polypyrrole with the fabrics. The investigation focused on the interaction between wool fiber and polypyrrole, evaluating appearance, add-on, and electrical heating performance with varying LBL cycles. The polymerization process resulted in the formation of spherical polypyrrole particles on the wool-felt, with deposition increasing alongside LBL cycle numbers. Mechanical properties, including tensile strength and bending rigidity, exhibited enhancement with polypyrrole deposition, while strain reduction was noted, with minimal influence from LBL cycles. Electrical properties, particularly surface resistance, displayed a rapid decrease up to the second LBL cycle. Concerning electrical heating performance, the application of a 12 V voltage resulted in a linear increase in surface temperature with increasing LBL cycles, peaking at 15.5 ℃. Notably, this sustained electrical heating effect persisted even after voltage removal, attributed to the low thermal conductivity of wool fiber. Moreover, the polypyrrole conductive layer maintained exceptional conductivity following repeated abrasion and washing, credited to improved uniformity through LBL cycles. The synergy of wool's insulating properties and polypyrrole's conductivity, as confirmed in this study, presents the potential for a highly efficient heating fabric. These developed materials exhibited improved heating performance, energy conservation, and minimal change in mechanical properties, making them suitable for applications such as electrical heating smart clothing.