Simultaneous 3D tracking and temperature measurements of L-PBF spatter particles using a single camera

•Novel spectral plenoptic camera used for spatter particle tracking and pyrometry.•L-PBF spatter particles tracked in space and time simultaneously with temperature.•A general deceleration and cooling of spatter particles is observed over time.•Simultaneously measured temperatures and velocities mat...

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Veröffentlicht in:Additive manufacturing letters 2023-07, Vol.6, p.100134, Article 100134
Hauptverfasser: Kelly, Dustin, Fischer, Ralf D., Moaven, Mahyar, Morris, Sarah, Prorok, Barton C., Thurow, Brian
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Sprache:eng
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Zusammenfassung:•Novel spectral plenoptic camera used for spatter particle tracking and pyrometry.•L-PBF spatter particles tracked in space and time simultaneously with temperature.•A general deceleration and cooling of spatter particles is observed over time.•Simultaneously measured temperatures and velocities match previous studies. [Display omitted] This work discusses the implementation of a novel technique for simultaneous 3D particle tracking velocimetry and dual-wavelength pyrometry of spatter particles ejected during the Laser-Powder Bed Fusion (L-PBF) process using a single high-speed spectral plenoptic camera. In this methodology, particle tracking uses the Light-Field Ray Bundling algorithm paired with a four-frame best estimate track initiation with 3D Kalman filter for tracking to generate high-resolution, time-resolved 3D tracks of spatter particles. Utilizing the same light-field image data, spatter particle temperature is measured using dual-wavelength pyrometry that calculates temperature from the ratio of two narrow-band wavelength intensities. Preliminary results demonstrate the viability and potential of this technique for the L-PBF processes on the example of a turnaround laser scan. The temperature measurements indicate that the detected particles are in the liquid phase, with temperatures greater than 1950 °C. The simultaneous measurements demonstrate an overall deceleration and cooling of particles during their flight.
ISSN:2772-3690
2772-3690
DOI:10.1016/j.addlet.2023.100134