Experimental Performance Evaluation and Optimization of a Weak Gel Deep-Profile Control System for Sandstone Reservoirs

Globally, most oil fields use excessive water flooding to recover oil. By injection of water between wells, channels are created, which result in lower oil recovery. Water-plugging deep-profile control must be used to control the excessive water production from an oil reservoir. This laboratory study used sulfonated polyacrylamides with a molecular weight of 10.3–13.0 × 106 Da (FPAM) and polyethylenimine (PEI-600) to formulate a weak gel system to control excessive water production from deep formations. Using different FPAM and PEI-600 concentrations, the Sydansk bottle test approach was applied to evaluate the gelation time, strength, and stability of the weak gel. The weak gel concentration of 0.5 wt % FPAM and 0.4 wt % PEI-600 was confirmed for deep-profile control by this approach. The temperature and salt resistance of the selected weak gel system were evaluated using the same bottle test methodology. The gelation time depends on temperature: 5–7 days at 100 °C. Salinity >20,000 mg/L significantly affected the weak gel system’s strength. By performing a viscometer test, the viscosity of the weak gel system at different times was evaluated, confirming the gelation time of the selected weak gel. Next, a microfluidic chip flooding test analyzed weak gel performance and plugging ability in porous media. This micromodel provided a visual analysis of the weak gel plug. Finally, a low- to medium-permeability sandstone core-flooding was conducted to determine the plugging rate of weak gel at the core scale, followed by an evaluation of the injection pressure, blocking effect, and oil recovery. According to the study, the selected weak gel has an extended gelation time with a significantly low viscosity, which affects its injectivity and can move from injection wells into deep formations. In the core-flooding test, the weak gel’s blocking rate after 7 days of gelation time exceeded 90%.