Study on the Effects of Grinding Factor and Scaling up in Grinding Using Horizontal Dry Bead Mill

Effect of grinding factor and scaling up were carried out by grinding using horizontal dry bead mill. For the experiments, 2 sizes of horizontal dry bead mills with different capacities, lab and manufacturing scale, were used to study scaling up and down. The grinding experiments were performed by changing each typical grinding factor for bead mills, including the agitator peripheral speed, bead packing density, bead diameter, and material feeding speed. This set of experiments was conducted for 3 kinds of materials, silica sand of natural inorganic materials, alumina of synthetic inorganic materials, and activated carbon of organic materials. As a result, common for all materials, similar rules were found between the particle size and specific energy, the amount of mechanical energy per unit amount of material. In addition, these rules were applicable for the different-size mills, indicating that the scale can be controlled by the rules and specific energy. Also, it is revealed that when using a single type of material, changing the bead diameter changes the energy efficiency, indicating that using small-diameter bead was effective for efficient grinding.