Analysing the Influence of Fibers on Fresh Concrete Rheometry by the Use of Numerical Simulation

Measuring the flow properties of fiber-laden fresh concrete poses a substantial challenge because not only the fraction of fibers but also their orientation process during the measurement influence the measured quantities. Numerical simulations of the flow in a ball probe rheometer are used to determine the fiber orientation process during the measurement of the flow properties and its influence on the measured variables. Through analytical considerations and comparison with measurement results, it can be shown that the constitutive law applied can reproduce the real flow behavior very well, taking the fiber orientation into account. At the same time, it is investigated why no orientation influence on the torque is recognizable in the experimental measurement curves, although the orientation process demonstrably exceeds the duration of the measurement process. The results show that fluid inertia is overcome before the recognizable onset of fiber orientation, and the spatially inhomogeneous flow minimises the impact of the orientation process on torque. The simulation model aligns well with experimental outcomes, indicating a linear increase in effective viscosity with increasing fiber volume fraction. The findings can be used to accurately measure the objective material parameters of the orientation-considering constitutive law using ball probe rheometers, so that an accurate prediction of the flow process of fresh concrete with fibers is made possible, for example for the simulation of formwork fillings.