Protection of active implant electronics with organosilicon open air plasma coating for plastic overmolding

To overcome challenges for manufacturing of modern smart medical plastic parts by injection molding, e.g. for active implants, the optimization of the interface between electronics and the polymer component concerning adhesion and diffusion behavior is crucial. Our results indicate that a nano-sized SiO layer formed by plasma-enhanced chemical vapour deposition (PE-CVD) via open air atmospheric pressure plasma jet (APPJ) and by use of a hexamthyldisiloxane (HMDSO) precursor can form a non-corrosive, anti-permeable and biocompatible coating. Due to the open air character of the APPJ process an inline coating before overmolding could be an easy applicable method and a promising advancement.