Microstructural Evolution during Pressureless Sintering of Blended Elemental Ti-Al-V-Fe Titanium Alloys from Fine Hydrogenated-Dehydrogenated Titanium Powder

A comprehensive study was conducted on microstructural evolution of sintered Ti-Al-V-Fe titanium alloys utilizing very fine hydrogenation-dehydrogenation (HDH) titanium powder with a median particle size of 8.84 μm. Both micropores (5-15 μm) and macropores (50-200 μm) were identified in sintered titanium alloys. Spherical micropores were observed in Ti-6Al-4V sintered with fine Ti at the lowest temperature of 1150 °C. The addition of iron can help reduce microporosity and improve microstructural and compositional homogenization. A theoretical calculation of evaporation based on the Miedema model and Langmuir equation indicates that the evaporation of aluminum could be responsible for the formation of the macropores. Although reasonable densification was achieved at low sintering temperatures (93-96% relative density) the samples had poor mechanical properties due mainly to the presence of the macroporosity and the high inherent oxygen content in the as-received fine powders.