Simulation and research of chip-level micromixer with T-type based on ANSYS

A T-shaped chip-scale micromixer with built-in baffles is simulated and investigated based on ANSYS. This paper highlights on a comparative analysis of the effect of different numbers, rows, positions, angles and different Reynolds numbers (Re) of baffles on the mixing efficiency within a chip-scale micromixer. The simulation results demonstrate that: increase in the amount of baffles improved mixing of two fluids; the double rows of baffles significantly improve the mixing efficiency compared with the single rows of baffles; the position of the baffles relocates a certain distance to the outlet, which accelerates mixing of fluids in the chip-scale mixer; the mixing efficiency of baffle angle of 120° is also superior to that of 60°; the Re is between 0.1 and 2, which results in a high mixing efficiency; and the mixing efficiency slowly becomes lower when the Re is between 2 and higher mixing efficiencies with Re values between 0.1 and 2; Re between 2 and 40, the mixing efficiency slowly becomes lower; Re between 40 and 100, the mixing efficiency gradually rises.