Study on dynamic characteristics and compensation of wire rope tension based on oil pressure sensor

The oil pressure sensors are installed on the hydraulic connection device to monitor the tension of wire ropes. The change of acceleration during the operation process of hoist causes the tension change of each wire rope. It leads to impact on the cylinder of hydraulic connection device, enlarges the pressure loss, and makes the non-linear friction become more complex which affects the monitoring accuracy. In this article, the mathematical model of hydraulic connection device is established. To analyze the dynamic characteristics of the hydraulic connection system, the model of single hydraulic cylinder and hydraulic connection device is established and simulated by AMESim software. Then, the friction and pressure compensation in the working process of hydraulic connecting device are obtained by LuGre friction model and corresponding formulas of pressure loss. Finally, the monitoring system is designed and real-time compensation test is carried out. The results show that the compensation improves the accuracy of the real-time measurement system of wire rope tension.