Piston-like plugging of fuzzy-ball workover fluids for controlling and killing lost circulation of gas wells

During well-killing operations for the workover of low-pressure gas wells, formation pressure should be balanced so as to guarantee well control safety by preventing natural gas overflow. In this paper, a laboratory evaluation was conducted with fuzzy-ball fluids as killing fluids. The results show that, the fuzzy-ball fluid, with a density of 0.5–1.5 g/cm3 and a viscosity up to 78,50,000 mPa·s at a low shear rate, realizes controllable performance and forms piston-like plugging slugs of solid-free high structural strength on natural gas wellbore after bonding. During well workover, multiple fluid column pressures were set up by injecting fuzzy-ball fluids with different densities at various rates. Owing to high structural strength of the fluids at a low shear rate, natural gas breaks through only inside the piston-like slug and cannot flow upwards to the ground, so the pathways of natural gas in the wellbore are isolated from the ground surface. Moreover, the fluid can wholly move up and down like a piston-like plug, with the change of formation pressures or the tripping of pipe strings. Like the conventional operations, the production can be restored after the workover, so long as the fluid in wellbore is cleaned by means of gas lift. In a natural gas field in NW China, where the formation pressure coefficient dropped to 0.60–0.82, three wells were fully filled with fuzzy-ball workover fluids for 7 days and another three wells were treated with the piston-like plugs of fuzzy-ball workover fluids for only 3 days. They all presented better technical results. The technology provides a new way for low-pressure gas well workover.