Effect of Polymer Waste Mix Filler on Polymer Concrete Composites

The hazards of polymer waste and emitted gas on the environment pose a global challenge. As a trial to control this, the current work aims to reuse the polymer waste mix (PM) as fillers in calcium silicate to prepare new composites of environmentally friendly polymer concrete. PM was first subjected to treatment to obtain treated PM (TPM) and then was filled in new dicalcium silicate cement with different concentrations. The microstructural characterizations declare the successful preparation of the dicalcium silicate base material. After the curing reaction, the precipitated carbonate main product is responsible for the gained properties. The CO2 uptake% in the proposed composites reached 16.6%, referring to the successful storage of CO2 gas during curing. The treatment reaction led to an increase in the flexural and compression strengths due to the strengthening of the polymer waste mix–cement interface; the strengths were increased gradually with more contents of TPM fillers. 7% TPM–cement concentration achieved the highest flexural strength and compression strength of10.2 and 12.7%, respectively, compared with blank cement. The used polymer improved slightly the pull-off force of the prepared cement, and 7 and 5% TPM–cement composites have the maximum values. All the proposed composites passed the impact testing without failure, where the combination between the polymer waste and silicate cement resulted in a stable composite surface. Compared with the blank, the different concentrations of TPM–cement composites show more stability against water absorption. In addition, the proposed composites and blank cement have a very low carbon dioxide emission. The ability to recycle the polymer waste, form new type of low-energy silicate, improve the mechanical and surface properties, uptake CO2 gas, and reduce gas emission makes the proposed polymer waste mix–cement composites as environmentally friendly construction products.