A user-friendly lithium battery simulator based on open-source CFD

The growing use of lithium-ion batteries (LIBs) for automotive and stationary storage applications has put increasingly stringent requirements on battery thermal management and battery safety. An open-source platform that can bridge battery electrochemical models and computational fluid dynamics (CFD) can be of great benefit for designing advanced battery thermal management systems and safety countermeasures by allowing the simulation and prediction of battery responses to various thermofluidic environments and thermal boundaries. Here we develop a user-friendly battery simulator based on the open-source CFD code OpenFOAM. The simulator contains the in-house solvers for the two mostly used physics-based battery models, the single particle model, and the pseudo-two-dimensional model. GUIs are also developed based on Qt for simulation automation and ease of use. To demonstrate the functionality of the developed simulator, the electrochemical performance and internal states of half LIB cells and full LIB cells with different chemistries at different operating conditions are simulated. The obtained results agree well with other existing battery simulators. Due to its native integration with OpenFOAM, the new battery simulator is readily extendable to incorporate various CFD models and other physics to meet the simulation needs of thermal management and safety design for LIBs.