Development of a numerical model of a novel leading edge protection component for wind turbine blades

As the world shifts to using renewable sources of energy, wind energy has been established as one of the leading forms of renewable energy. However, as wind turbines get increasingly larger, new challenges within the design, manufacture and operation of the turbine are presented. One such challenge is leading edge erosion on wind turbine blades. With larger wind turbine blades, tip speeds begin to reach over 300 km h−1. As water droplets impact along the leading edge of the blade, rain erosion begins to occur, increasing maintenance costs and reducing the design life of the blade. In response to this, a new leading edge protection component (LEP) for offshore for wind turbine blades is being developed, which is manufactured from thermoplastic polyurethane. In this paper, an advanced finite element analysis (FEA) model of this new leading edge protection component has been developed. Within this study, the FEA model has been validated against experimental trials at demonstrator level, comparing the deflection and strains during testing, and was found to be in good agreement. The model is then applied to a full-scale wind turbine blade and is then modelled with the LEP bonded onto the blade's leading edge and compared to previously performed experimental trials, where the results were found to be well aligned when comparing the deflections of the blade. The methodology used to develop the FEA model can be applied to other wind blade designs in order to incorporate the new leading edge protection component to eliminate the risk of rain erosion and improve the sustainability of wind turbine blade manufacture while increasing the service life of the blade.