Effect of Polyethylene Film Thickness on the Antimicrobial Activity of Embedded Zinc Oxide Nanoparticles

Microbial contamination of most foods occurs primarily at the surface during postprocessing and handling; therefore, preventing cross-contamination by incorporation of antimicrobial substances in contact with the surface of the product is an efficient strategy in reducing food contamination risks. Zinc oxide nanoparticles (ZnONPs) have been used widely to achieve antimicrobial films in various applications including the food industry. This work describes the fabrication of antimicrobial polymeric films containing ZnONPs produced by the coextrusion and dip-coating techniques. Effects of skin layer thicknesses containing ZnONPs on the antimicrobial effectiveness of the film by their capability to inactivate Gram-positive and Gram-negative bacteria were studied for both methods. The antimicrobial properties of the coextruded multilayer LLDPE/ZnONP nanocomposite films evidenced antimicrobial activity in the range 0.5–1.5 log reductions, while in the case of a sandblasted multilayer film, it showed high antimicrobial properties as around 99.99%. The optical properties of coextruded multilayer films were measured and discussed. Furthermore, to achieve a thinner LLDPE thickness, ZnONPs were coated with different concentrations of LLDPE solution by the dip-coating method. TEM confirmed that a homogeneous layer is formed on the surface of ZnONPs. The thickness of the LLDPE layer estimated by TEM was about 2 nm and film produced 3 log and 4 log reductions for E. coli and S. aureus, respectively. The results show that developed films have the potential to be used as food packaging films and can extend shelf life, maintain quality, and assure the safety of food. The antimicrobial mechanisms of ZnONPs were also investigated. It was found that direct contact of particles with products is necessary to assure high antibacterial activity of the films.