Devolatilization Analysis in a Twin Screw Extruder by using the Flow Analysis Network (FAN) Method

We derived the theoretical formulas for three mechanisms of devolatilization in a twin screw extruder. These are flash, surface refreshment and forced expansion. The method for flash devolatilization is based on the equation of equilibrium concentration which shows that volatiles break off from polymer when they are relieved from high pressure condition. For surface refreshment devolatilization, we applied Latinen's model to allow estimation of polymer behavior in the unfilled screw conveying condition. Forced expansion devolatilization is based on the expansion theory in which foams are generated under reduced pressure and volatiles are diffused on the exposed surface layer after mixing with the injected devolatilization agent. Based on these models, we developed the simulation software of twin-screw extrusion by the FAN method and it allows us to quantitatively estimate volatile concentration and polymer temperature with a high accuracy in the actual multi-vent extrusion process for LDPE + n-hexane.