Production of Ceiling Board from Piliostigma thonningii using Styrofoam Adhesive as Binder

The use of synthetic fibres resulted in environmental degradation and the growing interests towards the utilisation of readily available agricultural fibres as a potential replacement for synthetic fibres. This research aims to produce a ceiling board composite from piliostigma thonningii particulate using styrofoam adhesive binder. The board was produced from the readily available materials leading to the low cost of production. The composition has a formulation of fibre/binder mixing ratios (2:1, 1:1, 1:2 w:w), pressures of (100, 300, 500 kg/m2) and temperatures of (30, 65, 100 °C) respectively. The process was successfully modelled and optimized using a Box–Behnken design method. The optimal conditions for the piliostigma thonningii board were found to be fibre/binder mixing ratio of 1:1 w:w, pressure of 500 kg/m2 and temperature of 92 °C yielded response values of density (151.5 kg/m3), water absorption (9.04 %), tensile strength (16.9 N/m2), thermal conductivity (0.11 W/mK). Hence the board has greater insulating properties and good potential to be used as a ceiling board.